As the optimal bridging technology for maximum efficiency gas-heating, the well-established EnerViT technology has proven its advantages in many large-scale new and existing kilns in manifold ceramic industries. lt saves up to 5O % of energy consumed in any continuous kiln. The firing system makes maximum use of high velocity burners with complete flame control.

Maximum efficiency for new and existing oxidising kilns. Up to 50 % energy and emission savings with EnerViT retrofit. The well-established technology makes maximum use of high velocity burners with complete flame control. Optimising existing kilns allow for significant improvements with a low threshold for successful implementation.

How does it work?

• incoming flow: fast cooling to firing zone

• control by lambda measurement

• use of preheated oxygen

• external lambda reduction

• 2-step combustion system

Maximum efficiency for

• application: sanitary- and tableware, structural and technical ceramics, special applications

• heating: gas-fired plants, hydrogen

• temperature: 800 - 1 450 °C

• kiln types: continuous kilns

Advantages

• automatic heating and cooling

• no additional burners

• optimal temperature distribution and flame stability

• up to 50 % energy and emission savings

• increased safety

• future proof with up to 100 % hydrogen

Keramischer OFENBAU shows initiative and is in touch with the latest trends. Our kiln plants are efficient core components which grow as the requirements increase. As part of the professional advice on optimisation and conversion, our team upgrades and modernises existing kiln plants - independent of the initial manufacturers. We are pleased to support our clients with long-standing experience in the design, development and implementation of such projects. This allows for tapping into new market segments, lowering energy expenses, and increasing productivity.

Optimisations of existing kilns can additionally increase safety around the plant: Up to date and state-of-the-art standards implemented will increase safety for all personnel, reliability of the kiln performance, and product quality.

Keramischer OFENBAU provides advise, consulting and implementation services. Our solutions include:

• kiln extensions

• relocation/conversion of kiln plants

• retrofitting heating systems

• new burner systems

• capacity increase with additional goal-oriented equipment

• energy demand calculation

• utilisation of existing resources

• kiln renovations (e.g. refractory repair, kiln ceiling renovations or corrosion repair)

• ...

Want to know more? get in touch with our experts!